Materials

Contribution à l'étude et à la réalisation de composants magnétiques monolithiques réalisés par PECS/SPS et à leurs applications en électronique de puissance

Publié le

Auteurs : Adrien Mercier

The increase in switching frequency of power supply induces new problems for the components. These components are active or passive, it is necessary to control the losses so that efficiency remains acceptable. The thesis deals with the study and production of a new transformer structure intended to be part of a switching power supply. These transformers are produced using PECS/SPS method, which is a sintering technology. This technology can be sintered ferrite around the primary and secondary windings. It follows that the components are monolithic.A first part presents the state of the art, and magnetism in the matter. It follows a chapter dedicated to the manufacture of magnetic materials used in the thesis : the ferrites.A second part concerns the ferrites produced by the PECS / SPS process. Firstly, the magnetocrystalline anisotropy of these materials is studied, and it is possible to decrease it by varying the chemical composition. In a second stage, other variables such as the permeability or the polarization are measured, always depending on the chemical composition. The main results show that the sintering by PECS / SPS method is more reducing than conventional sintering, which degrades certain properties such as the resistivity of the ferrites. The last chapter is dedicated to the realization of monolithic processors. A detailed manufacturing protocol is presented.A third part shows the operation of the realized transformers. The usual measurements allow identifying self, mutual and leakage inductances. The values of these inductances show that it is better to use components made not as a transformer, but as a coupler. Finally a converter based on a VRM structure is realized. The switching frequency is 2 MHz, the efficiency is greater than 90%, and the power density is 15 kW / liter.